This unit applies to the setting up and operation of wool grease recovery and waste disposal equipment. Work is performed under minimal supervision with the exercise of initiative and discretionary judgement. Clear procedures and parameters for decisions are given. Work may be conducted in a variety of environments, such as:

operational workplace activities

hazardous, controlled or exposed conditions

Operator maintenance of wool grease recovery and waste disposal equipment, which may be scheduled or unscheduled and may vary according to enterprise requirements and level of automation ranging from manual to automatic equipment.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

The application of this unit is according to OHS practices of the enterprise and workplace practices, which may include:

requirements prescribed by legislation, awards, agreements and conditions of employment

standard operating procedures

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

This unit requires the application of skills associated with planning and organising the safe and effective use of wool grease recovery and waste disposal processes and technology. This unit also requires an ability to interpret, document and communicate job related information, check the quality of outcomes and identify and address problems relating to own work.

Prerequisites

ELEMENT

PERFORMANCE CRITERIA

1 Operate wool grease recovery equipment

1.1 All necessary settings and preparation for wool grease recovery and waste disposal equipment operation are identified and assessed in accordance with specifications and workplace standard procedures

1.2 Work area around wool grease recovery and waste disposal equipment is cleaned and maintained to meet workplace and OHS practices

1.3 Wool grease separator and ancillary equipment are started

1.4 Flows are switched and regulated to achieve optimum plant efficiency

1.5 Wool grease separator and ancillary equipment are stopped or shut down in accordance with all safety and workplace standard operating procedures

2 Carry out operator maintenance

2.1 Minor running problems are identified, corrected by the operator where appropriate, and reported in accordance with workplace and equipment manufacturer procedures

2.2 Major equipment or product faults are reported

2.3 Cleaning of separator and other equipment, and minor maintenance are performed in accordance with manufacturer specifications and workplace procedures

3 Control process variables

3.1 Control panels are monitored and adjustments made in accordance with workplace procedures to achieve quality standards

3.2 Water levels and temperatures are regularly monitored and adjusted where necessary to ensure correct processing

3.3 All flow rates are monitored and adjusted where necessary

3.4 Visual inspection of machine is routinely conducted to ensure efficient operation

4 Monitor product quality

4.1 Material flow is monitored

4.2 Equipment operation is checked to ensure efficient operation in accordance with workplace or manufacturer procedures

4.3 Quality requirements for the grease recovery products are correctly identified and applied at all stages of the process

4.4 Any deviations from normal are recognised, isolated and reported

4.5 Environmental requirements and procedures concerned with waste, pollution and recycling of materials are correctly applied at all stages of the process

5 Communicate production information

5.1 Records and other documentation required by workplace procedures are clearly and accurately completed

5.2 Information from other operators, shifts and supervisory personnel regarding production status and problems are accurately interpreted by the operator

5.3 Information regarding production status and problems are accurately communicated to other operators, shifts and supervisory personnel

This describes the essential skills and knowledge and their level, required for this unit.

Demonstrates knowledge of:

operating principles of wool grease recovery and waste disposal equipment

machine setting and adjustment requirements

product quality standards

safety and environmental aspects of relevant workplace processes

general housekeeping policies and procedures including relevant cleaning agents and equipment

OHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices

Demonstrates skills to:

interpret and apply work instructions and established procedures

set and operate machines

perform operator maintenance of machines and work area

use relevant hand tools

use cleaning agents and dispose of waste products

document and transfer information

read, interpret and follow information on work specifications, , standard operating procedures and work instructions and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry our work according to OHS practices

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to:

comply with all relevant safety requirements, including procedures for working with chemicals used in the wool grease recovery process

interpret work orders and product requirements

operate wool grease recovery and waste disposal equipment

monitor and control processes and operation of wool grease recovery and waste disposal equipment in conjunction with application of quality standards criteria and recognition of non-conforming outcomes

perform operator maintenance of wool grease recovery and waste disposal equipment including settings and adjustments

perform operator maintenance of work area

document and communicate work related information, including reporting of non-conforming outcomes and other problems

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks

identifying improvements

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment used and work processes

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

completing work systematically with attention to detail and without damage to goods and equipment

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent Assessment

This unit may be assessed independently or in combination with other relevant units.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Wool grease recovery and waste disposal equipment may include

wool grease separators

retention bowls and settling systems

associated fluid flow systems, valves and controls

Materials, hand tools and equipment may include

cleaning equipment

detergents and other chemicals

hand tools and power tools normally applicable to the tasks

hand trolleys

pallet trucks

OHS practices

OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other OHS practices relevant to the job and enterprise

Sector

Textile Production

This unit contains employability skills.